Custom Nov-woven Facial Mask
The non-woven face mask is a kind of sticky face mask, which utilizes non-woven fabric as the carrier of the essence. The vast majority of the early sticky face masks used this as the carrier. It reduces the evaporation and loss of nourishing nutrients and makes the essence easier to absorb. Non-woven fabric is a kind of fabric, that has a kind of fiber product with delicate, air-permeable and flat structure shaped by various web framing methods and strong station technology directly using polymer chips, short fibers, or filaments.
1) One piece at a time, sealed package, clean and hygienic, relatively low preservative or additive substance;
2) The non-woven fabric base material is fluffy and soft. The cotton web has good uniformity, does not produce fiber chips, and is strong and durable;
3) Compared with the smear type mask, it can be carried with you, and it is convenient to clean, and some can be washed away;
4) The price is lower than other wet tissue masks.
1) Poor affinity with the skin, thick and uncomfortable, and average air permeability; it does not achieve the meaning of an actual mask.
2) Its raw material composition is rough: 63% polypropylene, 23% polyester, 8% viscose, 2% acrylic fiber, 15% polyamide, and other fibers. These materials are melted at high temperatures and spun, and then produced by hot-pressing and rolling in a continuous one-step method. Sensitive skin should pay special attention to use.
3) In addition, a large amount of petroleum resources will be consumed during the production of non-woven fabrics. From this point of view, non-woven fabric masks are not truly environmentally-friendly materials.
4) When applying the film, it looks like a white mask, with poor vision and inconvenience.
Selection of main ingredients
In the process of making non-woven masks, we mainly use the following 4 main functional liquids. They are whitening, hydrating, anti-aging, anti-acne, and anti-allergies, and then add water to dilute the original liquid and fill it into a bag with a non-woven mask. Below we mainly introduce which ingredients the 4 functions contain.
● Kojic acid
Selection of primary packaging materials
It is not made of yarns that are interwoven and knitted together one by one, but the fibers are directly bonded together through physical methods. Because it is a kind of fabric that does not need to be spun and weaving, it just oriented or randomly arrange the textile short fibers or filaments to form a web structure, and then use mechanical, thermal bonding or chemical methods to strengthen it. The name “non-woven fabric” also comes from this.
· Aluminum bag
In the masks we usually use, there will be medicines, which require good airtightness and good moisture retention, and the aluminum foil bag has just good airtightness and will not cause air leakage. At the same time, the mask is also required to be protected from light and stored in a cool place, otherwise the ingredients in the mask will evaporate. The aluminum foil bag has a light-proof effect, so the mask bag likes to use aluminum foil packaging bags. Generally, the shelf life of the mask is very long. Using aluminum foil bags can extend the shelf life of the mask. In addition, the requirements for bag properties are not particularly large. Generally, three-sided sealing, heterosexual bags, and nozzle bags are the main ones. Aluminum foil bags can fully meet the requirements.
Non-woven mask production process
· Proportioning raw materials
· Body emulsification
· Cooling filter
· Membrane cloth & mask bag disinfection
· Automated canning
· Packaging & coding
Non-woven mask production specifications
· Workshop management
Facial mask processing factories must pass the US and EU GMP certifications before they can be manufactured. All GMP standard factories have a laminar natural environment. The laminar flow is divided into one million, one hundred thousand and ten thousand. The main parameters of this level refers to the number of objects (dust, germ spores, etc.) in 1 cubic indoor space in this kind of natural environment. The smaller the proportional number, the cleaner the natural environment. This kind of standardized production and manufacturing industrial plants must undergo relevant laws. The production of facial mask can only be carried out with the approval of the regulatory unit. In addition, GMP regulations often have strict regulations on various fields such as manufacturing, storage, and transportation.
· Management of production personnel
The mask production staff must have high business skills, have a good understanding of the process rules and operations, and must apply for health certificates. The production staff of the mask processing factory must change into professional clean clothes when entering the production workshop. According to the specified index value, it must carry out disinfection and sterilization before they can carry out the actual manufacturing operation.
Quality control of non-woven mask
· Micro inspection
There are two main types of microbiological testing methods for skincare products: qualitative and quantitative. Qualitative testing determines whether there are live microorganisms in the sample, such as sterility inspection and control bacteria inspection. A quantitative test determines the number of microorganisms present in a sample, such as a microorganism count test.
· Formulation stability test
High temperature and low-temperature storage stability tests are to keep the product performance stable during storage and use, without physical and chemical changes, no oil seepage, water separation, coarse particles, demulsification, etc. This test is the first consideration when designing cosmetic formulations.
The environmental conditions of the test should simulate the actual environmental conditions of the product as much as possible and should be even more stringent than the possible actual conditions. For example, in the development of new skincare products for severe cold areas and conducting low temperature and cold resistance tests at -15°C/24 hours according to relevant standards, more stringent, cold resistance tests must be carried out based on the actual conditions of the product use area. The results determine the stability of the raw materials and the rationality of the formula.
Observation items have appearance changes (color difference, discoloration, uneven stripe color, mixed foreign matter, scars, floating matter, separation, precipitation, sweating, white powder, floating, pitting, looseness, cracking, gelation, transparency, Agglomeration, luster, collapse, cracks, pores, air bubbles, fungus growth, etc.).
· Preservative testing
Among cosmetic testing items, cosmetic preservative testing is one of the most common testing items. Some preservatives are licensed and can be used in the production of cosmetics. Those cosmetics with their brand of “zero preservatives” are mostly exaggerated publicity. In particular, products advertised as “natural formulas” actually require effective anti-corrosion measures. The cosmetics ingredients are mainly composed of various animal and plant extracts, oils, water quality, and functional additives. The proteins and vitamins are easily affected by bacteria or microorganisms. It is inevitable for them to contact air, hands, skin, and other surfaces during use. Over time, spoilage, mold, and bacteria are normal.
Preservatives mainly test: methyl isothiazolinones, zinc pyrithione, biguanide, histidine, phenylmercury borate, formic acid, formaldehyde, free formaldehyde, etc.
· Incoming inspection
Incoming inspection refers to the quality confirmation and inspection of the purchased raw materials, parts, or products, that is, the quality of the raw materials or parts is inspected by sampling when the supplier sends the raw materials or parts, and the final judgment is made whether the batch of products is accepted or rejected.
Main inspection items: oily raw materials, surfactants, polymer compounds, humectants, preservatives, powdery raw materials, colorants, flavors.
· Finished product inspection
For finished product inspection, our professional QC personnel first checks whether the product leaks. QC personnel has to check the approval document and barcode after confirming that there is no problem. Finally, QC personnel has to check whether the outer packaging is damaged.
Frequently Asked Questions
Many of our products have blank packaging, and we can customize a formula of 100 pieces of private label for your brand. We suggest a formula with a minimum order quantity of 1000 pieces, according to the packaging type, considering the cost issue. The custom formula starts from 30 kg.
Yes, we offer packaging material service. We provide all packaging materials for all skincare products containing aluminum tape, cartons, cans, and bottles.
Yes, we are a cosmetics factory integrating product development, product design, brand incubation, production, sales, warehousing, industry, and trade. We have more than 20 years of experience in foreign trade and have served more than 5,000 customers.
We have 10,000 mature formulas, and more than 90% of the raw materials are imported from Europe, the United States, Australia, and Japan, and we hold relevant certificates. We strictly comply with EU and FDA regulations in formula development.
GMPC quality management system, ISO22716, ISO9001 system certification, BSCI certification, US FDA certification, etc.
We have cooperated with many major international brand companies. The most representative customers include Marks and Spencer in the United Kingdom, Wal-Mart in the United States, and Shein in China.